DAY FOUR

August 28, 2003

Well here it is day four of the project, things are coming right along. Today I added another coat of cement, this time the mixture was 2 parts sieved Quickwall cement and one part sieved Quikrete playsand and to this today I added 1 level teaspoon of powdered Charcoal black cement color.. This is a trial to figure out how much color is needed for the third and last coat to get the results I'm looking for. When I mixed this batch up I knew it was going to take more cement than the first coat so I mixed up 10 cups of cement with 5 cups of playsand and added 5 teaspoons of coloring, this comes out to the formula I mentioned above just in a bigger amount.

Each batch I mixed was enough to coat one piece of the background. Mix this second coat thicker, no brushing here, its time to get dirty! I tried a latex glove but ended up discarding it and using my hands, worked much better..Mix this coat to the consistance of heavy mud, if its hard to work, add a little water, no soap in this batch..I found that if I wet the piece with a spray mister it helped in the coating process..

Simply start spreading the cement over the whole thing, sides and all but not the back, put a good coat, it should be around a quarter inch thick, I found that I could spread it much better using the palm of my hand kinda like a trowel..After you get a good coat on the piece let it dry for a few minutes, it will look pretty rough but you are fixing to fix that!

After about ten minutes or so, take your old paint brush and dip it in water, sling out the excess and start brushing the cement, brush in one direction when you can, experiment with more or less water on the brush, when you finish, you should have a nice smooth piece of rock!

Here are the left and right pieces, one with the second coat, it looks dark but it is still wet, it will lighten as it dries!

Second coat!

A closeup of the rocks!

Closeup!

Here is the middle piece with the second coat!

Middle Piece!

Right side with second coat!

Right Side!

Note the highlights I molded onto the rock in this step. I simply gathered up all the mix that spilled on the plywood after coating plus what was left of the mix and molded and shaped in a few humps and bumps here and there and brushed them smooth, really gave it more character..

Highlights!

Well, thats about it for day four, Oh yeah, one more thing I did in the curing process, you should mist the pieces every 4 hours or so with water as it is drying, this is called fog curing and will help in the strength of the cement later on..Tomorrow will be the day I silicone the background in the tank, I will need to let this cure before the third and final coat of cement, this coat will be done inside the tank!!!!! Should be interesting huh...

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